Product development

Rapid Prototyping for Product Development

Use a physical prototype to review a design and plan the next iteration. Tell us whether the goal is appearance, fit, assembly or a defined functional test.

Define the question first

Appearance

Review form, scale and visual decisions with a scope suited to presentation.

Fit and assembly

Identify interfaces, mating parts, fasteners and the measurements that need attention.

Defined functional test

State the load, environment and pass criteria. A printed prototype alone is not a safety or performance validation.

Plan each iteration

  • Label files with a clear revision
  • Describe what changed and what should be checked
  • Separate one-off review parts from repeated quantities
  • Confirm who evaluates the result and what informs the next revision

From a sketch to a useful prototype

Write the question this prototype must answer

Appearance review

Judge form, visible details and presentation. Define whether finish is part of this iteration.

Assembly review

Identify the mating component and marked interfaces. State how the fit will be checked.

Specified test

Define the conditions and evidence required before treating the result as functional validation.

Record the file revision and the decision made from each iteration. Agree any change before manufacturing the next one.

Prepare a prototype file and brief · Compare like-for-like quotes